Sat. Aug 15th, 2020

Why Is Rapid Prototyping A More Industry Acceptable Process To Build Prototype Models?

In the design and manufacturing industry, one of the biggest challenges is to cope with

In the design and manufacturing industry, one of the biggest challenges is to cope with the timeline and cost. Not only the teams need to design a production-ready prototype, but they also need to make sure that the prototype is efficient and cost-effective. But creating a prototype is a big process, and usually takes up time as there can be several steps of redefining and tweaking in between. However, to cope with all such issues, one of the latest processes that is making rounds is rapid prototyping.

In this type of prototyping, the prototype models are created to using various procedures like 3d printing. This not only compresses and reduces the timeline of designing but also benefits the overall workflow till production.

Some of the benefits of this type of prototyping are:

Affordable

Usually, companies tend to focus on the cost of prototyping. As the conventional processes like CNC designing are comparatively much costlier, the companies are choosing 3d printing like process. In this, the design is printed using a 3d printer is very less cost, as there is no setup cost and huge material procurement cost. This way, the designing team can save a lot of budget on prototyping.

Speed

One of the biggest reason why rapid prototyping is becoming popular in industries is the fact that it saves a lot of time and help bringing the designs to life with speed. As prototyping like 3d printing is an additive process in which the material is added layer by layer, it becomes easier to make changes. This also helps in saving time that is spent in remodeling of prototypes.

Part consolidation

When there is a machine or design that is made up of several smaller and complex parts, the assembly can be very complicated. But when it comes to additive manufacturing and 3d printing, the parts can be consolidated in a  single model easily. This will help the designers to make better changes in the model and explore various modifications in a very cost-effective manner.

Test complex designs

Usually, designers of a prototype come up with several variants, and it is important to test them all if possible. Also, testing designs that are complex and convoluted can be very costly and time-consuming. However,rapid prototyping tends to allow the designers to not only test various models cost-effectively but allow complex prototyping. Smaller and complex parts and designs can be built easily, which can be tested for both functionality and aesthetics.

Risk reduction

One of the biggest benefits of using 3d printing and additive prototyping is the fact that it allows the businesses to mitigate risks. Without having a proper prototype, if the business thinks of going to the manufacturing process, then the chances are that it can lead to failure and faulty products. But prototyping will help in reducing such risks immensely. In hand prototype allows the designers to find the flaws and also allows to bring changes and modification as needed.

This type of prototyping is not only a feasible way to make the processes cost-effective but also to make sure that the ned result of production is not compromised.

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